Showing posts with label DIY. Show all posts
Showing posts with label DIY. Show all posts

Friday, February 24, 2012

Greenhouse Progress

There haven't been many updates because I have been so busy lately, but I have found time for some orchid related fun.  I have been working on getting my new Harbor Freight Greenhouse up and running, and it's pretty close to done . . . lately the time I have for it is in the evenings, and it looks pretty neat lit from inside at night:



By solving the problem of nighttime lows with a greenhouse, I have created a new problem of daytime highs . . . sigh.  I knew that I needed a good exhaust fan, and I spent quite a while shopping online.  These things aren't cheap, and I am a compulsive deal hunter.  Eventually I settled on a 12" model with self closing louvers/shutters; gravity closes them, and the fan's output opens them - perfect.


New Greenhouse Exhaust Fan
©2012 MadOrchidist.com

I added some extra aluminum angle to mount the fan to (see lower photos) and removed the panel it would penetrate.

Panel Removed for Fan Installation
©2012 MadOrchidist.com

Exhaust Fan Interior
©2012 MadOrchidist.com


I cut out the fan shape with a sharp razor blade, and it fits great!  I have siliconed about half the panels on so far, so when I finish I will seal around the fan too.

Exhaust Fan Exterior
©2012 MadOrchidist.com
 I also got some benches built in there.  I ended up using "closet maid" wire shelving as the size was nearly perfect, and it was so simple . . .
Greenhouse Bench Construction
©2012 MadOrchidist.com
I have moved a few orchids in so far since the weather looks mild this week.  My thermostats arrived yesterday (1 for heating, 1 for cooling), and I have 2 small electric space heaters ready to go.  By the end of next week I should have complete climate control.  A misting system is the last element I think . . .
Orchids moving in tentatively . . .
©2012 MadOrchidist.com
I am so excited to finally see plants in there.  More to come soon!

Wednesday, February 1, 2012

Greenhouse and Stonehouse

Here is a favorite orchid from my collection, Cattleya Stonehouse, enjoying the honor of being first in the new greenhouse:
Cattleya Stonehouse (formerly Laeleocattleya)
©2012 MadOrchidist.com
 It doesn't actually need to be in there, but it is blooming beautifully right now and I couldn't resist the cheesy word-play.  "The Stonehouse" (as I like to call it) is famed for its resilience and willingness to bloom.  I have heard tales from other growers of specimens in Santa Barbara happily blooming with frost on the flowers during an unusually cold winter several years ago.  See a beautiful close-up of the flowers at the end of this post.

Anyway, it took me a while to get the panels onto the greenhouse frame, since I was searching for the perfect way to secure them against the wind.

Greenhouse Construction
©2012 MadOrchidist.com
  I settled on self-drilling sheet metal screws with neoprene washers; they go right through the panel and into the aluminum braces underneath:


Before attaching them, I taped the edges of the panels with foil HVAC tape.  Not only does it seal the insulating airspaces inside the panels, but it keeps insects and debris from getting inside.

Foil tape on polycarbonate greenhouse panel
©2012 MadOrchidist.com
I laughed at the idea of needing to keep insects out, but after one night outside, there was an earwig inside of an untaped panel!  That was all the convincing I needed.
Earwig inside greenhouse panel
©2012 MadOrchidist.com
Scottish Terrier "Helping"
©2012 MadOrchidist.com

Here are a few more photos of the finished product:

Greenhouse on cinder-block foundation
©2012 MadOrchidist.com

Assembled HF Greenhouse
©2012 MadOrchidist.com 
Empty Greenhouse . . . not for long . . .
©2012 MadOrchidist.com
And finally, here is a nice close-up of the flowers of the Stonehouse:

Flowers of Cattleya Stonehouse
©2012 MadOrchidist.com
To get your hands on your own beautiful specimen of Stonehouse, check out the Santa Barbara Orchid Estate.

Tuesday, January 24, 2012

A Work In Progress

I have to start this post by bursting my own bubble.  The beautiful LC Frank Shadle that I bragged was so temperature tolerant, finally succumbed to the nightly lows.  It got even colder the night after that post, and when I came out in the morning, the beautiful flowers of the day before had turned to wet tissue paper!
LaelioCattleya Frank Shadle - wilted
©2012 MadOrchidist.com
I had been trying to do little things to keep the frost at bay, like stringing some old holiday lights around the orchid zone at night for a little extra heat:
X-mas lights weren't enough
©2012 MadOrchidist.com

No quick fix is going to secure the future of my collection, so I finally broke down and decided I need a greenhouse.  Being on a tight budget, and not wanting to rack up a large bill heating, I opted for a small kit from Harbor Freight Tools.  I know this isn't the highest quality around, but the price was right for my first foray into more serious climate control.

Harbor Freight GreenHouse Kit
©2012 MadOrchidist.com
So, I have to turn this pile of aluminum into an orchid paradise:
Harbor Freight Greenhouse Parts
©2012 MadOrchidist.com
One of the drawbacks of this small kit is it's height.  I am a fairly tall guy, and the door frame is at about my eye level.  I opted to cobble together a row of cinderblocks and a pressure-treated 4x4 sill to raise the kit up off the ground a bit.  I will have to step over the sill to enter, but at least I won't hit my head!

Nitrile gloves are't just for the lab!
©2012 MadOrchidist.com
 I had some help for the first phase of construction; thanks Dave!!  Here I am admiring the empty frame, partially built:
Phase one of greenhouse frame construction
©2012 MadOrchidist.com
The next step is to get the double-walled polycarbonate panels installed and secured.  It gets windy here, so I will have to go above and beyond the manufacturer's recommendations.

Once that is done, I will chase the spiders out of my breaker panel and add a circuit for some outdoor outlets:

A space just asking for a new outdoor circuit
©2012 MadOrchidist.com

This is all very timely, since I have identified a new direction in collecting and breeding that interests me, and some of the plants I have my eye on are not all that temperature tolerant.  More on that to come!


Thursday, January 5, 2012

Little Victories

Progress!  The tiny green dots in the blurry photo below are actually what this blog madness is all about:

Epidendrum Orchid Protocorms In Vitro
©2012 MadOrchidist.com
These Epidendrum seeds have germinated; at this stage, the little green balls of undifferentiated and dividing cells are called protocorms.  Most importantly, there are no obvious signs of contamination! All three of the flasks I made up with these seeds (dry and then sterilized) are looking good; here is another one:

Succesful Orchid Germination
©2012 MadOrchidist.com
In this case, the orchids themselves (reed-stem Epidendrums with no ID) aren't that exciting, but that fact that I was able to sterilize, flask, and germinate them successfully at home is.  In fact, of the more than a dozen mother flasks I have sown with various seeds so far, none are showing any contamination (yet) - a good sign that my home-grown laboratory and procedures are viable.

Further progress toward my eventual goal of actually breeding my own new orchids is also being made.  Today I noticed that the seed capsule of the first cross I made back in July 2011 has matured.  It is turning yellow and has just begun to split at the end where the flower was.  This eliminates any chance of sowing these with the "green pod" method, since I must presume the seeds are contaminated now that they have been exposed to the outside world.  I will definitely get on to flasking them up soon.

LaleoCattleya Seed Capsule Maturing
©2012 MadOrchidist.com
These will hopefully be the fist new orchids that are completely my own, from pollination to germination.  This was just the shot of encouragement I needed to stay excited about this orchid odyssey . . . 

Thursday, December 8, 2011

Laboratory Upgrade!

Today my Home Laboratory got a big upgrade!

Laboratory Stainless Steel Table!
©2011 MadOrchidist.com
 My boss gave me an old metal restaurant/laboratory table that the business no longer had a place for (thanks Pat). It has an 8 foot long, 2-1/2 foot wide stainless steel surface; you should have seen me unloading it from the truck by myself!  It has plenty of space to move all of my equipment out of the house and set up in the garage.

Moving the Equipment In
©2011 MadOrchidist.com
Once I moved everything to its new place, I got my dining room table and kitchen back!  Here is a picture of the situation before:



And After:

Now That's Sceincey!  Note My Antique Dissecting Scope At The Left.
©2011 MadOrchidist.com
There is even room for my insect collection stuff at the other end of the table.  Now all of my Mad Scientist fun can happen in one dedicated place . . .

Wednesday, November 30, 2011

Under Pressure - preparing flasks

I am continuing to collect equipment and supplies for my Orchid Flasking adventure and have taken another couple of steps closer to success.  A key component of that success will be sterility, and a key tool for that is an autoclave.

Mine was actually designed as a home pressure canner for preserving food (a giant pressure cooker), but that process has the same end in mind: a final product completely free of bacterial and fungal contamination.  As long as it can sustain at least 15 psi of pressure and 250° F it will accomplish that.  In my mad-scientist way, I rather enjoy the anthropomorphic thought of contaminating organisms landing in the freshly made nutrient media and "thinking" they have hit the jackpot, only to be utterly destroyed by this vintage piece of kitchenware.

The Beast - My Giant Pressure Cooker Canner
©2011 ColinFraser
Speaking of vintage, this thing is a classic.  It is a huge 20-Quart Presto from the 1970s and doesn't have any of the annoying safety interlocks of its modern counterparts.  The "Harvest Gold" enamel color attests to its age!  I bought it on eBay for $31 (plus some serious shipping - it's heavy), and I think I got a great deal because the "Harvest Gold" color has fallen out of style.  It reminds me of a Gibson Les Paul guitar from the 1950s whose mustardy color came to be known as "TV Yellow."  It was designed to show up well on black-and-white TV, but wasn't so popular after color caught on.

So, what goes in this monster?  Well, I ordered some pre-measured P668 Orchid Seed Germinating Media from the Orchid Seedbank Project.  Aaron sells it in packets that you just add to a liter of water and dissolve - simple.  I have also been collecting jars to put the media in.  My boss has been kind enough to set aside empty "palm hearts" jars for me, and I think those will make excellent replate flasks, but the most popular thing for Amateur Orchid Seed Germination ("mother flasks") is probably the 4oz baby food jar.  I don't, and never have had, kids; how else would I have time for all this Orchid Madness?!  So, I went back to eBay looking for empty jars.

Cleaning Jars in the Sink
©2011 ColinFraser
I ended up ordering some, and with shipping it worked out to a little over $0.50 per jar (the cheapest I could find them).  During the days while I waited for them to arrive in the mail, I actually looked at baby food in stores - the first time since I had to buy pureed fruit for my breeding Day Geckos years ago.  Imagine my surprise when I discovered that Walmart (I know, I know) has cheap baby food for $0.50 per jar; the food inside is worth less than the glass jar is!!  I could buy full jars, not wait for them to be shipped, feed the contents to my Scottish Terrier, and have them ready to go for the same price and less time than ordering them empty online!  What a crazy world . . .

Preparing to Fill the Clean Jars/Flasks
©2011 ColinFraser
I bought and emptied a few more jars, and my eBay purchases eventually arrived.  I removed the labels and any remaining glue, rinsed them well, soaked the jars and lids in hot bleach water in the sink for a while, and then rinsed them again.  Now my jars were ready to become flasks.

I added the media to a liter of distilled water, brought the mixture to a boil on the stove, and stirred while everything dissolved.  I let it cool slightly and then dispensed it into the jars with a "flavor injector" syringe.  There are almost 34 ounces in a liter, so it was no problem filling 30 jars with one ounce each.  I then put the lids on LOOSELY and arranged them all in the pressure cooker.

Following the manufacturers instructions (which I found online), I sealed it up and then vented the chamber for 10 minutes.  Once steam had displaced all of the air inside, I placed the pressure regulator over the vent, and the pressure began to build.

Sterilizing Heat and Pressure
©2011 ColinFraser
 When the gauge reached at least 15 psi and the regulator began to "jiggle,"  I let it run for at least 15 minutes at that level, before turning off the heat and letting it cool slowly.  My media was now autoclave sterilized and my "jars" had been transformed into "flasks."


The Agar in the Media Turns to Gel
©2011 ColinFraser
As the flasks cooled the media solidified, and I tightened the lids as I removed them from the pressure cooker.  I also intentionally opened one flask and exposed the media to the air for a few moments.  This will serve as my "contamination control" flask; it is virtually guaranteed to be contaminated.  When growth of contaminants is detectable in this flask, I can check it against the other ones, which will still hopefully be pristine.  At that point, I know that the remaining flasks are safe to use for Orchid Seed Sowing.  Neat huh?

Clean and Sealed
©2011 ColinFraser
Finally, I placed the cooled and sealed flasks into my still unfinished glove-box and misted bleach solution on and around them.  I let them sit for a bit; then I donned a pair of gloves, wiped each one, and wrapped some cling film around the lids.  Hopefully, this will prevent the entrance of contaminants if the flasks "breathe" a bit with changes in temperature and pressure.

Now all that's left to do is wait a couple of weeks and see how much, if any, contamination develops.  I have a couple of seed pods that are nearing readiness, so these flasks should be ready just in time!

Wednesday, November 23, 2011

Glove Box Construction

I made up my mind that I want to try growing Orchids from seed at home.  I am on a tight budget, so fancy laminar flow hoods with expensive HEPA filters are out of my reach for now; that leaves the "glove box" or "still air chamber" as the best option for maintaining the sterile conditions necessary for starting seeds in flasks.  I have started to build my own DIY version, so here are some photos of the progress so far:

My Mad Scientist Glove Box!
© 2011 ColinFraser

PVC cleanout fitting
© 2011 ColinFraser


Cutting holes in a plastic storage bin.
© 2011 ColinFraser


PVC cleanouts installed
© 2011 ColinFraser

Long Dish-Gloves attached to fittings with hose clamps
© 2011 ColinFraser


Add forceps and scalpels for a sciency look!
© 2011 ColinFraser

I also cut a window in the lid to accommodate a clear sheet of acrylic for easy viewing from above, but I have yet to secure the window to the lid . . .